We have planers up to 30 ft in length and grinders up to 16 ft in length, and we mold all kinds of custom urethane tooling in the same location. We are the only company in the world that can produce both steel and urethane tooling at the same location. In applications requiring a combination of steel & urethane tooling, we can design and manufacture the tooling better than anybody in the world. We have more than 35 years experience in this field.
We differentiate ourselves by being an engineering oriented company. Our engineers have over 50 years of combined experience in sheet metal fabricating areas such as hydro-forming, aircraft part manufacturing, perforating, custom stainless steel fabricating, press brake forming...etc.
What Our Customers Are Saying...
"Using steel radius punches and the unique SMART PAD SYSTEM by Polyurethane Products Corp., we were able to have a single source solution for our radius products and greatly improved our productivity.”
One of our customers has 3 sets of this tooling and has been using this tooling for several years in 2 plants.
He claims..."Using any other tooling is stupid".
We would agree.
CLICK ON PHOTO TO VIEW SUCCESSFUL APPLICATIONS
Airplane Wing Sections
Four different shapes of wing sections were formed with a sectioned, inserted steel bottom and a Urethane Pad as the punch. All sides were formed , cup shapes were drawn and blanked in the same hit.
This project is to build a tooling system to bend a 16 Ga. galvanized steel radius corrugated sheet into a 90 degree bend across the corrugation. With the SmartPad™, the customer were able to bend the excess metal around these protrusions to make a neat looking bend.
These detailed covers are formed in a 3 step process, with no distortion of the form in a 90° turn.
Heat Exchanger Panel
These panels are formed from Stainless Steel sheets, with a steel bottom and a Die-Thane sheet used as a forming pad. Deep details can be formed without bump lines, and tooling costs are 1/10 of conventional tooling.
Urethane pads are used in a variety of pad-bending applications. Pads can be designed to be used similar to a 'Hydro forming' application, to form a variety of parts. This gives many advantages, such as:
• Versatility and accuracy of parts formed is very good
• Cost advantage is phenomenal compared to conventional 'hydro-forming'
• Cost saving is many, many thousands.
DIE-THANE TOOLINGS ARE AVAILABLE
IN 6 COLOR CODED GRADES